Jigs and Fixtures Manufacturers In Pune – DSK Engineering
We, at DSK Engineering, are prominent jigs and fixtures manufacturers in Pune, Maharashtra. In today’s global urbanization, higher accuracy in the construction and manufacturing industries is a top priority for increasing productivity.
To meet this demand, we are offering our new advanced technological jigs and fixtures suppliers in Pune, which are made with a new design and applicable to all kinds of industrial materials. These are mostly used in the automotive, aerospace, and construction industries.
Types of Jigs and Fixtures:
As leading jigs and fixtures manufacturers in Pune, we are offering our multiple types of tools, which give you a more flexible option for choosing the perfect one as per your requirements:
Types of Jigs :
Jigs manufacturers in Pune:
- Drilling Jigs : These jigs are used for securely holding the work piece in one steady place and for effective and accurate drilling operations. It has accurate drilling holes with a perfect size and shape where the drill can easily be attached.
- Tapping Jigs : Our tapping jigs are used for accurate threading and tapping operations. These are used for making high-quality threaded parts with torque control systems and for maintaining a constant threading quality.
- Grinding Jigs : The automatic grinding feed system in our grinding jigs helps for accurate grinding and surface finishing operations. This mechanism helps for high-quality surface finishing.
Types of Fixtures:
Fixturers manufacturers in Pune:
- Hydraulic Machining Fixtures : This fixture uses the hydraulic pressure for securing the auto clamp and work piece during the operation. It is commonly used for holding the various machine components in the tasks such as drilling, milling and turning. Compared to other fixtures, these machine fixtures have the higher clamping force and reduce vibration
- Inspection Fixtures : These fixtures are specially used for hold and position the part and measure the orientation in accurate manner. It works as inspecting the final products which meets the actual demands or not such as dimensions, sizes and shapes. These fixtures help for reducing the measurement errors and give an accurate alignment.
- Assemble Fixtures : Due to the adjustable locating pins installed in the assemble fixture, they can effectively make an assembly of components and point out the exact location of fixing and alignment.
Technical Specifications:
| Specifications | Details |
|---|---|
| Material | Steel, Aluminum, Cast Iron, Titanium, or other alloys |
| Type | Adjustable, Drill, Milling, Welding, Inspection, Assembly |
| Tolerance | +/- 0.01 mm to +/- 0.05 mm (depending on application) |
| Surface Finish | 32 to 64 micro-inches (as per requirement) |
| Hardness | Rockwell Hardness C (HRC) 40-60 (for wear resistance) |
| Clamping Force | 100 N to 1000 N (depending on the type and size) |
| Operating Temperature | -20°C to 200°C |
| Coating/Plating | Nickel Plating, Zinc Plating, Anodizing, Powder Coating |
| Repeatability | Within 0.01 mm |
| Mounting | Bolt-on, Magnetic, Vacuum, or Custom mounting options |
| Weight | 1 kg to 100 kg (depending on size and complexity) |
Raw Materials Used :
As a trusted jigs and fixtures manufacture in Pune, we have added high quality of raw materials for giving you an ultimate performance in each application. Here we have given a list below:
1. Metals:- Aluminium (6061, 7075, etc.)
- Steel (Mild, stainless and alloy)
- Copper
- Brass
- Titanium
- Acrylonitrile butadiene styrene (ABS)
- Polypropylene (PP)
- Polycarbonate (PC)
- Nylon
- Glass fiber reinforced polymers (GFRP)
- Fiber-reinforced polymers (FRP)
- Carbon fiber reinforced polymers (CFRP)
Features of our Jigs and Fixtures :
With our reputation for quality and excellence, we are the top jigs and fixtures suppliers in Pune, and we have installed multiple specifications in our tools, such as:
- Clamping System : The inbuilt clamping system in our jigs and fixtures gives accurate fixation of materials and easy adjustments. As per the different types of models or requirements, we have multiple clamping mechanisms, such as hydraulic, pneumatic, and manual clamping.
- Locating Features : With the help of pin and socket locators, it gives accurate and tight handling to the materials using pins and bushers. It provides an exact location feature and improves productivity.
- Adjustable Components : As per the needs of different kinds of industries, we have added multiple rotating features to our jigs and fixtures, such as sliding rotating for longer lengths and telescopic rotating for different sizes.
- Ergonomic Design : To improve productivity while handling our tools, we have specially focused on the comfort section. The comfortable grip and visual indicators can help improve overall control and visibility.
Applications :
As we are one of the reputed jigs and fixtures manufacturers in Pune, our products are highly used in multiple industries, such as:
- Welding and assembly
- Metal Fabrication and Machining
- Automotive Manufacturing
- Aerospace Engineering
- Medical device manufacturing
- Electronics Assembly
- Construction Equipment Manufacturing
- Consumer Good Manufacturing
As a leading jigs and fixtures manufacturers in Pune, we at DSK Engineering offer high-quality jigs and fixtures that are made with advanced technology and design. The strong raw material and multiple advanced features give the highest performance in every industry without any downtime. Contact us today for more information!